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Decowell equipment manufacturing industry application case

1, Equipment manufacturing to introduce


In the traditional equipment manufacturing industry, the market share of power tools is increasing, and lightness, endurance, and ease of use have gradually become the characteristics favored by customers. Generally speaking, the electric tool production line makes a series of production processes of electric tools from assembly, aging detection to packaging adopts online flow operation, and professional fixtures will be used to accurately and stably locate the workpiece to meet the needs of automatic production.

The production line of electric tools generally adopts a flexible chain conveyor line to complete the assembly process with tooling plates and various station appliances. The detection line adopts a charged closed plate chain conveying line with special detection instruments and equipment to complete the aging detection process. The detection line contacts with the charged copper strip laid inside the wire body through the copper conductive wheel on the chain plate, so that each chain plate is charged. The workpiece is connected with the multi-purpose socket arranged on the chain plate and moves with the wire body charged and aging detection.

The electric tool production line is a hanging chain electric tool production line according to the structure of the production line. According to the functions realized by the production line, it is divided into the differential speed chain assembly line of the electric tool production line.

2, Nanjing Decowell hardware industry application case

Nanjing Decowell has been deeply cultivated in the field of industrial control for many years and has been recognized by many customers. At present, the products are widely used in 3C, new energy, medical, logistics, automobile, textile, packaging, steel, mining, environmental protection, and other industries. The following is to bring you the application case of Decowell in the equipment manufacturing industry:

2.1, Electric tool motor rotor production line


This project is a power tool rotor production project, and the operation process is fully automated. This line is used for power tool motor production equipment, which includes rotor segments: winding, fan blade installation, armature performance inspection and magnetic tile assembly, magnetic tile glue application, CCD inspection, motor three-piece assembly, sealing, magnetic ring protection, gear installation,n and other processes. Due to the long production line, a distributed processing scheme is adopted, the master station is Omron NX series PLC, and the slave station mounts several EX card IO modules to undertake the main signal point functions such as in-place detection and fixture detection.

In addition, the 
motion control is coordinated with the GTSD series servo controller, in the same environment for collaborative work.
Motor rotor production line system topology diagram


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Field equipment diagram


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https://www.welllinkio.com/images/admin/upload/20220322/17158f9820642e58eb577523bf8085f9.jpg

https://www.welllinkio.com/images/admin/upload/20220322/6758c7d54b4dab2fdbfb4a53bfa2629b.jpg

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